Sintering machines
Sintering machine
1.Equipment and using environment conditions:
high temperature
large load
low velocity
oxide skin(sintering dust)
2.sintering apparatus:
carriage wheel
central roll(sliding bearing)
3.Existing problem on old structure
Wheel bearing and central roller bearing(sliding bearing) in the early damage
Sintering dust intrusion bearings inside
Grease heat aging
poor lubrication
wear earlier and fatigue spalling
seizure(volgo burns)
bearing high cost
accident
4.Existing problem on new structure
Dirty equipment and maintenance cost high
Frequent grease added
Grease into the surrounding
Grease complement operation cost high
Dirty equipment and Fat waste processing high cost
5. Countermeasure:
1)design countermeasures
speciality:sealclean bearing forwheel AR series
2)partial load adaptable roller adopt convexity optimize design for wheel
High sealing (using special contact type sealing ring)
Full of the good heat resistance and pressure resistance grease
easy to install (Adopting the overall design of the annular ring links)
6.speciality:central roll with seal grease bearing 2J series
big load design (High strength thick wall outer ring design+ full complement roller big load)
Strong resistance to axial load capacity design
High sealing (using special contact type sealing ring)
Full of the good heat resistance and pressure resistance grease
easy to install (Adopting the overall design of the annular ring links)
7.the durable performance in actual use
new product structure Live longer ratio in actual :
average 2.5
the biggest 3
8.Maintenance cost reduction effect
new product structure:
The cost of maintenance means that buy the replace bearings ,seal rings ,greases and the relevant work 's cost.
The wheels of sintering machine and centre bearings ,if use the new product ,the life will prolong 2.5 times .So ,Whole equipment maintenance cost can be reduced by 25% - 35%, then, please user verified in actual use